Product Description:
Product Overview:
The sheet extrusion line is one of the most complete, high-performance, and reliable sheet production systems available. We offer three complete system specifications, equipped with 65mm, 90mm, or 120mm extruders to meet various capacity and production needs. This production line is designed for high efficiency, stability, and is suitable for producing a variety of plastic sheets and films.
Applicable Materials:
The line is designed for producing various plastic sheets and films, including:
- PC/PP Hollow Cross-Section Plates
- PVC Transparent Soft & Hard Plates and Sheets
- PVC Foamed Plates
- PMMA/ABS Co-Extrusion Bathing Plates
- Refrigerator Interior Plates
- Multi-Layer Composite Co-Extrusion Sheets and Films
Product Applications:
ABS Sheets: Widely used in the refrigerator industry for components like fridge drawers and gallbladders.
PS Sheets: Primarily used in semiconductor electronics and computer communications.
PE/PP Sheets: Low-density, good sanitation performance, corrosion resistance, and heat resistance, widely used in anti-corrosion materials and container manufacturing.
Equipment List:
Loader & Hopper Dryer
Extruder
Screen Changer
T-Die
Three-Roller Calender
Cooling Device
Edge Cutter
Haul-off System
Plate Cutter/Winder
Electrical Control System
Energy-Saving Design:
Water-Cooled Forced Feeding System: Reduces main motor power consumption.
Long L/D Ratio and Mixing Head: Ensures perfect gelatinization and high output.
T-Die Special Design: Facilitates sensitive thickness adjustment.
Intelligent Temperature Control System: Precisely controls roller temperatures, ensuring high-quality and efficient production.
Product Advantages:
Industry-Leading Technology: In cooperation with the National Rubber and Plastics Laboratory, with 76 national patents.
Energy-Efficient: Saves electricity and water, reducing energy consumption by 30%.
Intelligent Control System: Uses Siemens PLC to save manpower and enhance automation.
Features:
High-Efficiency Single Screw Extruder: Equipped with a high-quality motor, digital control system, vacuum venting, screen changer, gearbox, and flexible die. The extruder can also be equipped with a PLC/PCC control system, with specially designed screws for processing HIPS, PP, and PET.
Three-Roller Calender: Features three hard surface polished rollers with flawless mirror chrome plating, designed for maximum heat transfer efficiency. Each roller is equipped with an individual, high-volume pressurized water temperature control system to ensure accurate temperature control, providing a smooth and shiny sheet surface.
High-Performance Cooling System: Uses forced water cooling to significantly enhance production efficiency, with temperature synchronization to ensure product quality.
Machine Features:
High-Strength Alloy Structural Steel: The material barrel, screw, and die are made of high-grade alloy structural steel (38CRMOALA) treated by nitriding, providing high hardness, corrosion resistance, and long service life.
T-Die Design: The flow channel is designed for smooth flow of the melt without detaining, ensuring uniform sheet thickness.
Calendering Design: The large conical slot design enhances cooling inside the rollers, ensuring temperature synchronization for high-quality production.
Technical Parameters:
Specifications & Technical Parameters:
Model | Max Sheet Width | Sheet Thickness | Capacity | Total Power | Dimensions
SJ65/30 | Max. 800mm | 0.2-3mm | 150Kg/h | 100Kw | 18× 2× 2.5
SJ90/30(33) | Max. 1200mm | 0.3-15mm | 240-260Kg/h | 150Kw | 24× 2× 2.5
SJ120/30(33) | Max. 3000mm | 0.5-2.0mm | 450-500Kg/h | 250Kw | 20× 4× 2.5
Components of the Unit:
The machinery unit consists of the following components:
- Extruder: Includes SBJZ series single screw extruder, SJZ series conical twin screw extruder, or SJ series parallel twin screw extruder.
- Screen Changer: Ensures stable melt flow.
- Melt Pump: Provides stable melt flow rate.
- T-Die: Ensures uniform distribution of the melt, avoiding any stagnation, and ensuring even thickness of the sheet.
- Three-Roller or Multi-Roller Calender: Ensures sheet flatness.
- Cooling Device: Effectively cools the melt and maintains high efficiency.
- Edge Cutter: Precisely cuts the edges of the sheet.
- Haul-off System: Smoothly pulls the sheet.
- Plate Cutter/Winder: Efficiently cuts the sheet and winds it.
- Electrical Control System: Ensures automation and efficient operation.
Working Principle:
The plastic undergoes three states at different temperatures: The screw's pushing force changes the material from a glassy state to an elastic state and then to a viscous, fluid state. It flows out through the narrow gap of the die, after which the processes of calendering, cooling, shaping, edge cutting, haul-off, cutting, and winding take place.
Applications:
PE PP Sheet / Board Extrusion Line by HUASHIDA is a versatile and efficient solution for the Plastic Board Extrusion Process. With model number 0.1-30, this Polyethylene Polypropylene Sheet Extruding Unit is manufactured in Qingdao Huashida and comes with certifications including CE, ISO9001:2008, QS.
Designed for various Plastic Board Extrusion Process applications, this extrusion line is suitable for producing sheets and boards made from PE, PP, PS, HIPS, ABS, and PVC materials. The extrusion system of this equipment can be configured as Mono-Layer Or Multi-Layer, providing flexibility in production processes.
With a thickness range of 0.1-30mm, this extrusion line is ideal for manufacturing a wide range of plastic board products. The unit features a Full Intermeshing engagement system, ensuring consistent and high-quality output.
Whether you are in the packaging industry, construction sector, automotive field, or any other industry requiring plastic board products, the HUASHIDA PE PP Sheet / Board Extrusion Line is a reliable choice. The minimum order quantity is 1, and the price range is between 10000-285000＄, with standard packaging for delivery.
Investing in this new extrusion line will allow you to enhance your production capabilities and meet the growing demand for plastic board products in various market segments. The delivery time for this equipment is prompt, ensuring minimal downtime and quick setup for your operations.
Support and Services:
Our Product Technical Support and Services for the PE PP Sheet / Board Extrusion Line include:
- Installation assistance and training for optimal setup of the extrusion line.
- Troubleshooting guidance to address any operational issues that may arise.
- Regular maintenance recommendations to ensure the efficiency and longevity of the equipment.
- Access to a team of experienced technicians for technical inquiries and support.
Packing and Shipping:
Product Packaging:
The PE PP Sheet / Board Extrusion Line will be securely packaged in a durable cardboard box to ensure safe delivery.
Shipping:
We offer worldwide shipping for the PE PP Sheet / Board Extrusion Line. Shipping costs will vary depending on the destination and preferred shipping method. Please contact our customer service team for more information and to arrange the shipping of your order.
FAQ:
Q: What is the brand name of this PE PP Sheet / Board Extrusion Line?
A: The brand name is HUASHIDA.
Q: What is the model number of this extrusion line?
A: The model number is 0.1-30.
Q: Where is this extrusion line manufactured?
A: It is manufactured in Qingdao Huashida.
Q: What certifications does this product have?
A: This product is certified with CE, ISO9001:2008, and QS.
Q: What is the minimum order quantity for this extrusion line?
A: The minimum order quantity is 1.
Q: What is the price range of this product?
A: The price ranges from $10,000 to $285,000.
Q: What are the packaging details for this extrusion line?
A: The packaging details include standard packaging.
Q: What is the delivery time for this product?
A: Please contact us for information on delivery time.
